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Achilles Tendon Surgery: Repair, Recovery, and Return to Activity

MICHIGAN PODIATRIST INSIGHT

The most important clinical decision with Achilles Tendon Surgery isn’t which treatment to start with — it’s identifying the correct subtype. That changes everything. Call (810) 206-1402.

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Affiliate disclosure: As an Amazon Associate, Balance Foot & Ankle earns from qualifying purchases. Bob and Brad are physical therapists whose products I trust for self-care between visits.

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Dr. Tom’s Top Pain Relief Picks — Dr. Hoy’s (2026)

Affiliate disclosure: As an Amazon Associate, Balance Foot & Ankle earns from qualifying purchases. I personally use Dr. Hoy’s in my practice for patients who need topical relief.

Product Best For Dr. Tom’s Take Get It
Dr. Hoy’s Natural Pain Relief Gel
3.5oz menthol + arnica
Plantar fasciitis · Achilles tendonitis · Sore muscles · Joint pain My go-to topical. Cooling-then-warming sensation. No greasy residue. Non-NSAID alternative. Buy Now
Dr. Hoy’s Arnica Boost
8oz with extra arnica
Bruising · Post-injury · Sprains · Stress fractures (pain only) Higher arnica concentration speeds recovery from acute injury. Use 4x daily for first 7 days. Buy Now
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8oz extra menthol
Acute inflammation · Hot/swollen feet · Post-run cooldown Stronger cooling effect for acute swelling. Pair with ice for first 48 hours after injury. Buy Now
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Roller applicator
Mess-free application · Travel · Office use · No-touch hygiene My patients love this for travel. Glides on without hand contact — cleanest application available. Buy Now
Dr. Hoy’s Family Size
14oz pump bottle
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Why I recommend Dr. Hoy’s over Biofreeze and Bengay: Cleaner ingredient list (no parabens, no synthetic dyes), longer-lasting effect, and the cooling-then-warming dual sensation actually addresses both inflammation and circulation. After 10 years of recommending different topicals, this is the one I keep coming back to.

Quick Compare: Dr. Tom’s Top Running Shoes

Shoe Best For Watch Out For Buy
Hoka Bondi 9Plantar fasciitis, max cushionHeavy, tall stackBuy
Brooks Ghost 17Neutral runners, first running shoeNot for 200+lb runnersBuy
Brooks Adrenaline GTS 23Flat feet, overpronationSnug toe boxBuy
Altra Torin 8Wide feet, bunions, Morton’s toeZero-drop transitionBuy
Hoka Clifton 10Daily training, lighter HokaLess cushion than BondiBuy
NB 990v6Senior fall prevention, 6E width

Dr. Tom’s Top Pain Relief Picks — Dr. Hoy’s (2026)

Affiliate disclosure: As an Amazon Associate, Balance Foot & Ankle earns from qualifying purchases. I personally use Dr. Hoy’s in my practice for patients who need topical relief.

Product Best For Dr. Tom’s Take Get It
Dr. Hoy’s Natural Pain Relief Gel
3.5oz menthol + arnica
Plantar fasciitis · Achilles tendonitis · Sore muscles · Joint pain My go-to topical. Cooling-then-warming sensation. No greasy residue. Non-NSAID alternative. Buy Now
Dr. Hoy’s Arnica Boost
8oz with extra arnica
Bruising · Post-injury · Sprains · Stress fractures (pain only) Higher arnica concentration speeds recovery from acute injury. Use 4x daily for first 7 days. Buy Now
Dr. Hoy’s Cooling Pain Relief
8oz extra menthol
Acute inflammation · Hot/swollen feet · Post-run cooldown Stronger cooling effect for acute swelling. Pair with ice for first 48 hours after injury. Buy Now
Dr. Hoy’s Roll-On Pain Relief
Roller applicator
Mess-free application · Travel · Office use · No-touch hygiene My patients love this for travel. Glides on without hand contact — cleanest application available. Buy Now
Dr. Hoy’s Family Size
14oz pump bottle
Frequent users · Multiple family members · Best value per ounce If anyone in your home uses pain cream regularly, this is the most economical size. Same formula. Buy Now

Why I recommend Dr. Hoy’s over Biofreeze and Bengay: Cleaner ingredient list (no parabens, no synthetic dyes), longer-lasting effect, and the cooling-then-warming dual sensation actually addresses both inflammation and circulation. After 10 years of recommending different topicals, this is the one I keep coming back to.

75-200, not for running
Buy

For full detailed reviews with pros/cons/Dr. Tom’s tips, see our complete shoe guide.

Medically reviewed by Dr. Tom Biernacki, DPM · Board-Certified Podiatric Surgeon · Last reviewed: April 2026 · Editorial Policy

Quick Answer

Achilles Tendon Surgery: Repair, Recovery, and Return to Act relates to Achilles tendonitis — typically caused by sudden activity increase. Most patients improve in 8-12 weeks with conservative care. Same-week appointments in Howell + Bloomfield Hills: (810) 206-1402.

Video by Dr. Tom Biernacki, DPM — Michigan Foot Doctors
Watch: Dr. Tom Biernacki explains the topic in detail · Subscribe to Michigan Foot Doctors on YouTube

Medically reviewed by Dr. Tom Biernacki, DPM — Board-certified foot & ankle surgeon, 3,000+ surgeries performed. Updated April 2026 with current clinical evidence. This article reflects real practice experience from Balance Foot & Ankle Specialists in Howell and Bloomfield Hills, Michigan.

Quick Answer

Achilles tendonitis causes pain and stiffness at the back of the heel along the Achilles tendon. Eccentric heel drops plus heel lifts resolve most cases within 6-12 weeks. See a podiatrist same-day for a sudden “pop” sound or inability to push off — that may be a rupture.

Watch: Dr. Tom Biernacki, DPM

Medically reviewed by Dr. Tom Biernacki, DPM — Board-Certified Podiatrist, Fellow of the American College of Foot and Ankle Surgeons. Updated April 2026.

When Is Achilles Tendon Surgery Necessary? For specialized treatment, see our Achilles heel pain treatment Michigan.

Inflamed heel pad and Achilles tendon anatomy diagram — heel pain treatment at Balance Foot  Ankle Michigan
Inflamed heel pad and Achilles tendon anatomy diagram — heel pain treatment at Balance Foot Ankle Michigan

Achilles tendon surgery is most commonly performed for complete Achilles tendon rupture—a sudden tear of the tendon connecting the calf muscles to the heel bone. Surgery is also performed for chronic Achilles tendinopathy that has failed extended conservative treatment, including insertional calcific tendinopathy (calcium deposits at the heel attachment) and mid-substance tendinosis with significant tendon degeneration. The decision between surgical and non-surgical management depends on the patient’s age, activity level, the degree of injury, and individual risk tolerance for re-rupture versus surgical complications.

For acute complete ruptures, both operative repair and functional non-operative rehabilitation (progressive weight-bearing in a boot) have been studied extensively. Re-rupture rates are approximately 3–5% with surgery versus 8–12% with non-operative management in pooled data, though functional outcomes at 1–2 years are similar when non-operative protocols are followed rigorously. Active patients, athletes, and individuals requiring reliable tendon strength often choose surgical repair. Older, lower-demand patients or those with medical comorbidities may be better candidates for non-operative management.

Types of Achilles Repair Surgery

Open Achilles Repair

Open Achilles repair involves a direct longitudinal incision over the posterior ankle and heel. The torn tendon ends are identified and sutured together using heavy, non-absorbable sutures in a locking configuration (Krackow, Bunnel, or modified Kessler technique). Open repair allows direct visualization of the tear, secure suture fixation, and accommodation of complex tears with degenerative tissue. The main concern with open repair is wound healing—the skin over the back of the ankle has a relatively poor blood supply, making wound complications (delayed healing, infection, skin necrosis) a recognized risk, particularly in smokers, diabetics, and patients on steroids.

Percutaneous and Minimally Invasive Repair

Percutaneous Achilles repair uses multiple small stab incisions rather than a single large incision, passing sutures through the skin to approximate the tendon ends without direct visualization. Minimally invasive techniques (such as the PARS system—Percutaneous Achilles Repair System) use a specialized jig to guide sutures through a short 2–3 cm incision, combining some direct visualization with reduced wound exposure. These approaches reduce wound complication risk compared to open repair, which is their primary advantage. The trade-off is that suture purchase may be less secure in some configurations and the sural nerve (running near the lateral incision area) is at increased risk of injury with true percutaneous techniques.

Chronic Tendinopathy Surgery

Surgery for chronic Achilles tendinopathy (rather than acute rupture) involves debridement of the degenerative tendon tissue, removal of calcific deposits (for insertional disease), and—when substantial tendon tissue is removed—augmentation with a tendon transfer (flexor hallucis longus tendon transfer). For insertional calcific tendinopathy, a portion of the heel bone (calcaneal prominence) may be removed alongside the calcium deposits. This surgery is more involved than rupture repair and has a longer recovery timeline of 9–12 months to full activity.

What to Expect: The Procedure

Achilles tendon repair is performed under regional anesthesia (popliteal nerve block) with or without general anesthesia, typically as an outpatient procedure. The patient is positioned prone (face down) to provide posterior ankle access. Operating time for primary acute repair is 45–90 minutes. For complex reconstructions with tendon transfer, operating time extends to 2–3 hours. After surgery, the ankle is placed in a splint or boot in slight plantarflexion (pointed down) to reduce tension on the repair.

Recovery Timeline After Achilles Surgery

Achilles tendon surgery recovery follows a structured progression. The first two weeks are non-weight-bearing with the leg elevated to control swelling and protect wound healing. Sutures are removed at 2 weeks. Progressive weight-bearing in a boot begins at 2–4 weeks, with gradual transition to full weight-bearing by 6 weeks. The boot is typically weaned between 8–12 weeks, transitioning into supportive shoes with a heel lift. Physical therapy begins during the boot phase and intensifies after boot removal, focusing on range of motion, progressive strengthening, and gait retraining.

Return to low-impact activities (cycling, swimming) typically occurs at 4–6 months. Return to running is generally possible at 6 months in uncomplicated cases. Full return to high-demand athletic activity (cutting sports, jumping) requires 9–12 months of progressive rehabilitation. The Achilles tendon has poor vascularity and heals slowly—rushing return to sport is the most common cause of re-rupture. Strength testing (single leg heel raise endurance, isokinetic dynamometry) should guide return-to-sport decisions rather than calendar timelines alone.

More Podiatrist-Recommended Achilles Essentials

Achilles Night Splint

United Ortho dorsiflexion splint — reduces morning Achilles tendon stiffness.

Cushioned Running Shoe

Hoka Men's Clifton 10

Hoka Clifton 10 — max-heel-cushion offloads the Achilles with every step.

Calf Foam Roller

TriggerPoint foam roller — releases calf tension that upstream-drives Achilles inflammation.

As an Amazon Associate, Balance Foot & Ankle earns from qualifying purchases. Product recommendations are based on clinical experience; prices and availability shown above update live from Amazon.

Achilles Tendon Repair 1 - Balance Foot & Ankle

When to See a Podiatrist

Achilles tendonitis that lasts more than 3 months has usually caused structural tendon changes that heating and stretching can’t reverse. Balance Foot & Ankle offers shockwave therapy and ultrasound-guided PRP for chronic Achilles pain — both treatments rebuild tendon tissue without surgery. If you’ve been icing, stretching, and modifying activity without improvement, it’s time for an in-office evaluation.

Call Balance Foot & Ankle: (810) 206-1402  ·  Book online  ·  Offices in Howell & Bloomfield Hills

Frequently Asked Questions

How long does Achilles tendon surgery take to heal?

Full recovery from Achilles tendon surgery takes 9–12 months for high-demand activities like running or sports. Most patients are walking in a shoe by 10–12 weeks and returning to low-impact activities by 4–6 months. The Achilles tendon heals slowly due to poor blood supply, and the healing tendon progressively strengthens for up to 18–24 months after repair. Wound healing and swelling resolve within the first 2–3 months. Physical therapy is essential throughout recovery to restore strength, flexibility, and functional movement patterns before returning to sport.

Is Achilles tendon surgery painful?

Pain after Achilles surgery is most significant in the first 1–2 weeks and is managed with a combination of nerve blocks (which provide 12–24 hours of post-operative pain control), oral anti-inflammatory medications, and elevation. Most patients describe the initial post-operative period as uncomfortable but manageable. By 4–6 weeks, significant pain has typically resolved and discomfort is activity-related rather than constant. Stiffness and aching with exercise during the rehabilitation phase is expected and normal throughout the recovery period. Severe or worsening pain at any stage warrants evaluation for complications.

What are the risks of Achilles tendon surgery?

The main risks specific to Achilles tendon surgery are wound healing complications (the most significant concern—occurring in approximately 5–15% of open repairs), sural nerve injury (numbness or pain along the outer ankle and foot), re-rupture (3–5% after operative repair), and deep vein thrombosis (blood clot). General surgical risks include infection, anesthesia reactions, and deep vein thrombosis. Risk factors for wound complications include smoking, diabetes, steroid use, and prior surgery in the area. These risks are weighed against the approximately 8–12% re-rupture rate with non-operative management and the lower strength restoration with conservative treatment in high-demand patients.

Medical References & Sources

Dr. Tom Biernacki, DPM is a board-certified podiatric surgeon at Balance Foot & Ankle in Howell and Bloomfield Hills, Michigan. He evaluates and manages Achilles tendon injuries with conservative treatment and coordinates surgical care including open and minimally invasive Achilles repair.

Dr. Tom’s Recommended Products for Achilles Tendon Pain

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Our board-certified podiatrists treat this condition at two convenient locations. Same-day appointments often available.

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These are products I personally use and recommend to my patients at Balance Foot & Ankle.

Affiliate disclosure: As an Amazon Associate, Balance Foot & Ankle earns from qualifying purchases. We only recommend products we trust for our own patients.

Dr. Tom’s Recommended: Natural Topical Pain Relief

This is what I actually use in our clinic at Balance Foot & Ankle.

  • Doctor Hoy’s Natural Pain Relief Gel — Natural topical pain relief I use in our clinic. Arnica + camphor formula. Apply directly to the painful area 3-4x daily for fast-acting relief without NSAIDs.

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Recommended Products for Achilles Tendonitis

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Medically Reviewed by: Dr. Tom Biernacki, DPM — Board-Certified Podiatrist, Balance Foot & Ankle Specialists

Insurance Accepted

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Same-week appointments available at both locations.

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(810) 206-1402

In-Office Treatment at Balance Foot & Ankle

If home care isn’t resolving your Achilles tendon pain, a visit with a board-certified podiatrist is the fastest path to accurate diagnosis and a personalized plan. At Balance Foot & Ankle Specialists, Dr. Tom Biernacki, Dr. Carl Jay, and Dr. Daria Gutkin offer same-day and next-day appointments at both our Howell and Bloomfield Hills offices. We perform on-site diagnostic ultrasound, digital X-ray, conservative care, advanced regenerative treatments, and minimally invasive surgery when indicated.

Call (810) 206-1402 or request an appointment online. Most insurance plans accepted, including Medicare, Blue Cross Blue Shield, Aetna, Cigna, and United Healthcare.

Differential Diagnosis: What Else Could It Be?

Several conditions share symptoms with Achilles Tendonitis and are commonly misdiagnosed in the first office visit. Considering these alternatives is part of every Balance Foot & Ankle exam:

  • Haglund’s deformity. Bony bump at the back of the heel rubbing against the shoe counter.
  • Insertional vs. mid-substance Achilles. Insertional pain at the heel bone responds differently than mid-tendon pain 4–6 cm above.
  • Retrocalcaneal bursitis. Fluid-filled bursa anterior to the tendon — squeeze pain with side-to-side compression.

If your symptoms don’t fit the textbook pattern, ask your podiatrist which differentials they ruled out — that conversation often shortcuts months of trial-and-error treatment.

In Our Clinic

Most Achilles tendonitis patients we see at Balance Foot & Ankle are recreational runners in their 40s or 50s who ramped up mileage too quickly, plus a second cohort of middle-aged women who recently switched from heels to flat shoes. The first question we ask is whether the pain is at the insertion on the heel bone versus 2–6 cm up the mid-substance — the treatment ladder is genuinely different. Eccentric heel-drops, heel lifts, and a soft-strike gait retraining pass resolve ~80 % of cases. The ones who aren’t improving by week 8 usually have an unrecognized Haglund’s deformity or insertional calcific tendinosis that needs imaging.

Most Common Mistake We See

The most common mistake we see is: Stretching the Achilles into pain during rehab. Fix: eccentric heel drops performed pain-free, 3 sets of 15, twice daily, straight-knee and bent-knee.

Warning Signs That Need Same-Day Care

Seek immediate evaluation at Balance Foot & Ankle if you experience any of the following:

  • Pop or snap with sudden inability to push off
  • Loss of active plantarflexion
  • Significant swelling within 24 hours
  • Rest or night pain in the tendon

Call (810) 206-1402 — same-day and next-day appointments at our Howell and Bloomfield Hills offices.

Pros & Cons of Conservative Care for Achilles tendonitis

Advantages

  • ✓ Eccentric heel drops 80%+ effective
  • ✓ Conservative treatment first
  • ✓ Strong recovery prognosis

Considerations

  • ✗ Recovery 8-12 weeks typical
  • ✗ Risk of rupture if ignored
  • ✗ Surgery required if rupture

In This Article

  1. Quick Answer
  2. In-Office Treatment at Balance Foot & Ankle
  3. Differential Diagnosis: What Else Could It Be? Several conditions share symptoms with Achilles Tendonitis and are commonly misdiagnosed in the first office visit. Considering these alternatives is part of every Balance Foot & Ankle exam: Haglund’s deformity. Bony bump at the back of the heel rubbing against the shoe counter. Insertional vs. mid-substance Achilles. Insertional pain at the heel bone responds differently than mid-tendon pain 4–6 cm above. Retrocalcaneal bursitis. Fluid-filled bursa anterior to the tendon — squeeze pain with side-to-side compression. If your symptoms don’t fit the textbook pattern, ask your podiatrist which differentials they ruled out — that conversation often shortcuts months of trial-and-error treatment. In Our Clinic Most Achilles tendonitis patients we see at Balance Foot & Ankle are recreational runners in their 40s or 50s who ramped up mileage too quickly, plus a second cohort of middle-aged women who recently switched from heels to flat shoes. The first question we ask is whether the pain is at the insertion on the heel bone versus 2–6 cm up the mid-substance — the treatment ladder is genuinely different. Eccentric heel-drops, heel lifts, and a soft-strike gait retraining pass resolve ~80 % of cases. The ones who aren’t improving by week 8 usually have an unrecognized Haglund’s deformity or insertional calcific tendinosis that needs imaging. Most Common Mistake We See
  4. Warning Signs That Need Same-Day Care

Dr. Tom’s Recommended Products for Achilles tendonitis

Affiliate disclosure: As an Amazon Associate, Balance Foot & Ankle earns from qualifying purchases. We only recommend products we use with patients.

Hoka Bondi 9 Dr. Tom’s Pick

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KT Tape Pro Synthetic Dr. Tom’s Pick

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DonJoy Aircast Stirrup Dr. Tom’s Pick

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TriggerPoint Footballer Dr. Tom’s Pick

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Ready to Get Back on Your Feet?

Same-day appointments in Howell + Bloomfield Hills. Most insurance accepted. Dr. Tom Biernacki, DPM & team.

Book Today — Same-Day Appointments Available

Call Now: (810) 206-1402

About Your Care Team at Balance Foot & Ankle

Dr. Tom Biernacki, DPM · Board-Certified Foot & Ankle Surgeon. Specializes in conservative-first care, minimally invasive bunion surgery, and complex reconstruction.

Dr. Carl Jay, DPM · Accepting new patients. Specializes in sports medicine, athletic injuries, and routine podiatric care.

Dr. Daria Gutkin, DPM, AACFAS · Accepting new patients. Specializes in surgical reconstruction and pediatric podiatry.

Locations: 4330 E Grand River Ave, Howell, MI 48843 · 43494 Woodward Ave Suite 208, Bloomfield Hills, MI 48302

Hours: Mon–Fri 8:00 AM – 5:00 PM · (810) 206-1402

Dr. Tom’s Top 3 — The Premium Foot Pain Stack (2026)

If you only buy three things for foot pain, get these. PowerStep + CURREX orthotics correct the underlying foot mechanics, and Dr. Hoy’s pain gel delivers fast topical relief. This is the exact stack Dr. Tom Biernacki, DPM gives his Michigan podiatry patients on visit one — over 10,000 patients have used this exact combination.

📋 Affiliate Disclosure + Trust Statement:
Dr. Tom Biernacki, DPM is a board-certified podiatrist + Amazon Associate. Picks shown are products he prescribes to patients at Balance Foot & Ankle Specialists. We earn a commission on qualifying purchases at no extra cost to you. All products independently tested + reviewed for 30+ days minimum. Last verified: April 28, 2026.
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What is Achilles tendon?

Achilles tendon is a common foot/ankle condition that affects mobility and quality of life. Understanding the underlying cause is the first step in successful treatment. Our podiatrists at Balance Foot & Ankle perform a hands-on biomechanical exam, review your activity history, and use diagnostic imaging when appropriate to identify the root cause—not just treat the symptom. Many patients have been told to “rest and ice” without a deeper diagnostic workup; our approach is different.

Symptoms and warning signs

Common signs of Achilles tendon include pain that worsens with activity, morning stiffness, swelling, tenderness when palpated, and difficulty bearing weight. If you experience sudden severe pain, inability to walk, visible deformity, numbness or color change, contact our office the same day or visit urgent care—these can signal a more serious injury such as a fracture, tendon rupture, or vascular compromise. Diabetics with any foot wound should seek same-day care.

Conservative treatment options

Most cases of Achilles tendon respond to non-surgical care: structured rest, supportive footwear changes, custom orthotics, targeted stretching and strengthening protocols, anti-inflammatory medications when medically appropriate, and in-office procedures such as ultrasound-guided injections. We also offer advanced therapies including MLS laser therapy, EPAT/shockwave, regenerative injections, and image-guided procedures. Treatment is sequenced from least invasive to most invasive, and we explain the rationale at every step.

When is surgery considered?

Surgery is reserved for cases that fail 3-6 months of well-structured conservative care, when there is structural pathology (severe deformity, complete tear, advanced arthritis), or when imaging shows damage that will not heal without intervention. Our surgeons have performed 3,000+ foot and ankle procedures and prioritize minimally-invasive techniques whenever appropriate. We discuss recovery timelines, return-to-activity milestones, and realistic outcome expectations before any procedure is scheduled.

Recovery timeline and prevention

Recovery from Achilles tendon varies based on severity and chosen treatment path. Conservative cases often improve within 4-8 weeks with consistent adherence to the protocol. Post-procedural recovery may range from a few days (in-office procedures) to several months (reconstructive surgery). Long-term prevention involves footwear assessment, activity modification, structured strengthening, and regular check-ins with your podiatrist if you have a history of recurrence. We provide written home-exercise plans and digital follow-up support.

Reviewed by Dr. Tom Biernacki, DPM — Board-certified podiatrist, Balance Foot & Ankle, Howell & Bloomfield Hills, MI. 4.9-star rating across 1,123+ patient reviews. Schedule an evaluation | (810) 206-1402

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Same-week appointments available in Howell and Bloomfield Hills, Michigan.

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Same-day appointments in Howell & Bloomfield Hills, MI.

4.9★ | 1,123 Reviews | 3,000+ Surgeries

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Balance Foot & Ankle surgeons are affiliated with Trinity Health Michigan, Corewell Health, and Henry Ford Health — three of Michigan’s largest health systems.